How Does Mobile Crushing Work? A Practical Guide
Learn how scheduled mobile concrete crushing works, what details matter before a site assessment, and when it may fit a 200+ ton project.
How Does Mobile Crushing Work? A Practical Guide
Mobile crushing brings tracked crushing equipment to a job site so suitable clean concrete can be processed closer to where the material already sits. It can reduce double-handling and create reusable aggregate where the site, material, access, and schedule fit.
It is not the right answer for every job. Smaller loads are often better handled through drop-off recycling.
What Is Mobile Crushing?
Mobile crushing uses transportable, track-mounted crushing equipment to process clean concrete, asphalt, or masonry material into reusable aggregate.
At Inland Concrete Recycling, mobile crushing is generally considered for larger clean concrete projects, typically 200+ tons, after confirming:
- Site access
- Working area
- Material type and cleanliness
- Estimated volume
- Water/dust-control needs
- Truck/equipment movement
- Project timeline
Equipment Used
Inland uses a Rubble Master RM 80 mobile impact crusher for scheduled mobile crushing projects.
Typical equipment details include:
- Tracked mobile impact crusher
- Self-contained diesel-powered unit
- Adjustable output sizing
- Magnetic separator for ferrous metal such as rebar
- Water-based dust suppression capability
- Conveyor output into stockpiles or trucks
Actual output, production pace, and product size depend on material condition, site setup, moisture, feed rate, and project requirements.
Step-by-Step Process
1. Project Details
Before quoting or scheduling, we need the basics:
- Project location
- Estimated tonnage or dimensions
- Material type
- Rebar or metal content
- Site access and available working area
- Desired output/use
- Timeline
Photos can help if the material or access is uncertain.
2. Site Fit Review
Mobile crushing requires enough room for the crusher, feed material, finished aggregate, support equipment, and safe vehicle movement.
Important questions include:
- Can equipment access the site?
- Is there room to stage material and finished aggregate?
- Is water available if conditions are dry?
- Are there operating-hour or neighbor constraints?
- Is the material clean enough to process?
3. Equipment Mobilization
If the project fits, the crusher is transported to site and positioned for the planned workflow. Setup depends on site conditions, access, output goals, and available support equipment.
4. Material Feeding
Material is typically fed into the crusher using an excavator or wheel loader. Oversized pieces may need to be prepared before crushing.
5. Crushing and Separation
The crusher processes material into reusable aggregate. Ferrous metal such as rebar can be separated with the crusher’s magnetic separator, depending on the material and setup.
6. Stockpiling or Loadout
Finished aggregate can be stockpiled on site or loaded out, depending on the project plan.
When Mobile Crushing Makes Sense
Mobile crushing is usually considered when:
- There is enough clean material to justify mobilization
- The site has equipment access and working room
- The finished aggregate can be reused or moved efficiently
- Reducing haul-out/haul-in logistics matters
- Project timing allows scheduled equipment mobilization
For smaller loads, drop-off recycling at the Langley facility is usually simpler.
What Can Affect Pricing?
Mobile crushing pricing is project-based. Cost drivers can include:
- Location and mobilization distance
- Material volume
- Material cleanliness and rebar content
- Site access and layout
- Desired output size
- Water/dust-control needs
- Schedule and duration
Call with project details for current pricing and fit.
Dust, Noise, and Site Conditions
Dust and noise depend on material, weather, site layout, operating setup, and surrounding uses. Water can be used to help manage visible dust when material is dry.
Operating hours and site requirements should be confirmed for each project before work begins.
Frequently Asked Questions
Q: Is there a minimum project size?
A: Mobile crushing is generally for larger projects, typically 200+ tons.
Q: Can you process concrete with rebar?
A: Often, yes, but call first so we can confirm size, quantity, and handling requirements.
Q: Do you provide the excavator or loader?
A: Project setup varies. Call with site details so the equipment plan can be confirmed.
Q: Can the crushed product be reused on site?
A: Often, but suitability depends on product size, cleanliness, project requirements, and owner/engineer approval where applicable.
How to Get Started
Call Inland Concrete Recycling with:
- Location
- Estimated tons or dimensions
- Material type
- Rebar/mixed debris details
- Site access notes
- Timeline
- Photos if available
Phone: 604-351-0956
Email: inlandcr@hotmail.com